The exact and coordinated interaction between pipette and pipette tips is of critical importance. Both components, each on its own and together as a system, must meet high quality standards in order to be able to deliver reliable, precise, and reproducible results.
The fact that a tip fits onto a pipette does not ensure that the system is working within error limits!
This picture shows the calibration results using tips of 15 different manufacturers.
The pink area represents the allowed error tolerance. All data points not being with pink area exceed the error limits.
Pipettes are adjusted to a certain air-cushion volume of tips and hydrostatic pressure. Comparing tips of different manufacturers it is easily to see, the differnces in size and shape. Additionally the tip-to-tip-quality is also an influencing factor. A testing prod (exact dimension!) fit in different positions with three randomly chosen tips from a box of other manufacturer tips.
About the importance of the quality of the tip orifice!
With small volumes the tip orifice is of high importance since it influences the drop cut-off. For the competitors who failed calibration at 1 µL, a very poor quality of orifice was found. Such production flaws lead to deflection of water drops, displacement of liquid and retention of water.